Mixed versus uniform
A mixed layer may use both orientations and can outperform a single rows × columns grid. Compare the three strategy cards before selecting a pattern.
Mixed-orientation pallet planning
Pallet Configuration Calculator
Compare straight, rotated and mixed case layouts on one pallet. See cases per layer, full layers, total cases, floor use and the exact placement pattern.
- Runs in your browser
- Metric and imperial
- Shareable inputs
3layout strategies compared
0° / 90°mixed orientations supported
Honest statusproven optimum or best found
Configure the load
Keep the inputs and result visible together.
Dimensions are converted to millimetres for calculation. Gap is applied once between adjacent cases; edge clearance is applied on all four pallet sides.
Calculating the mixed layout.
Selected result
… cases per layer
Full layers–
Total cases–
Footprint use–
Rotated cases–
Loaded height–
Search method–
Placement coordinates
| Case | X | Y | Length | Width | Rotation |
|---|
The mixed search compares deterministic strip and MaxRects candidates. A result is only called optimal when it reaches a valid bound or a verified fixture.
How to read the result
Geometry is useful when its limits stay visible.
This calculator tests axis-aligned rectangular footprints. It does not certify packaging strength, load stability or handling access.
Optimal versus best found
“Proven optimal” means the candidate reaches a valid upper bound or a separately verified fixture. Otherwise the interface says “best found” and shows the upper bound.
Operational review
Check overhang rules, compression, interlocking, labels, corner protection, weight, load stability and warehouse handling before using a geometric pattern.
Use the right tool
Continue from footprint to weight and transport.
The configuration calculator optimizes one case layer. Use the weight calculator for pallet load limits and the container planner for pallets inside equipment.
FAQ
Pallet configuration questions.
What does cases per layer mean?
Cases per layer is the number of rectangular case footprints placed on one pallet layer under the selected orientation, gap and edge-clearance assumptions.
Does mixed orientation always find the mathematical maximum?
No. The search combines mixed strips and several deterministic MaxRects candidates. It reports “proven optimal” only when the result reaches a valid bound or matches a separately verified fixture; other results are labelled “best found”.
How are pallet layers calculated?
When a maximum loaded height is supplied, full layers equal the whole number of case heights that fit above the pallet height. If no maximum height is supplied, the calculator displays one layer.
Does the diagram prove the load is safe?
No. The diagram checks two-dimensional rectangular geometry only. It does not verify compression strength, stability, overhang policy, weight, securing or handling access.