Plastic pallet load ratings · Updated

How Much Weight Can a Plastic Pallet Hold?

Most heavy-duty plastic pallets support 1,500–6,000 lb (680–2,720 kg) during movement (dynamic load) and up to 30,000 lb (13,600 kg) when static. Racking loads run 2,250–3,300 lb depending on reinforcements.

Understanding plastic pallet ratings

  • Static load: Pallet at rest. Heavy-duty rackable pallets advertise 20,000–30,000 lb.
  • Dynamic load: Pallet on a forklift or pallet jack. Expect 1,500–6,000 lb.
  • Racking load: Pallet spanning rack beams. Many models guarantee 2,250–3,300 lb when evenly distributed.

Always check the manufacturer’s datasheet—ratings vary by resin, rib design, and optional steel inserts.

Load examples

Pallet Dynamic Static Racking
ORBIS Odyssey 48×40 rackable 5,000 lb 30,000 lb 2,800 lb
Craemer CR1 hygienic 4,400 lb 15,400 lb 2,750 lb
Premier Handling nestable 48×40 2,800 lb 8,000 lb N/A (non-rackable)

Input these limits into the pallet weight calculator to confirm your carton mix stays within spec.

Planning checklist

  1. Gather pallet spec sheets (static/dynamic/racking).
  2. Calculate total load with pallet tare using the weight calculator.
  3. Use the TI‑HI calculator to model stack height and rotation.
  4. Validate container fit with the Pallet Calculator.

FAQ

Why is racking load lower than static?

Racking loads concentrate stress on the pallet center. Steel or composite reinforcements raise racking capacity.

Can nestable pallets go on racks?

Typically no—nestable feet lack bottom deck support. Use rackable pallets for beam racks.